April 2008
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Sandblasting in progress, the operator has to lean forward to counter act the blasting pressure. |
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Blasting a corner log column, the debris cloud on the left is a clean up issue and a health risk. |
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Carrying 5 gallon pails of sand to feed the blasting pot, note breathing respirator + ear plugs. |
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The blasting pot holds up to 25 gallons of sand and is LOUD LOUD LOUD. |
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Touch up hand grinding following the sand blaster, the operator's head/torso is covered with debris, note face mask and lung protection. |
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Cleaning rotten logs in preparation for chemical treatment, note face shield + respirator. |
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Careful masking of area and the two step chemical application begins with protective gloves and breathing apparatus. |
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Removing ice dams from the roof to prevent sandblasting hazards is a slippery business. |
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The view after sand blasting and prior to hand grinding. |
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With paint removed each log stands out in unique detail, the "chocolate colored blob" appearance is gone. |
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March 2008
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West hall tongue and groove installation, note piles of material in background. |
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Each piece of flooring is tagged and mapped to fit in an exact original location, painstaking work. |
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West hall, all original flooring re-installed as it was circa 1937, now the repair/restoration begins. |
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First step of the east hall tongue and groove restoration is removing the layers of old varnish and wax. |
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70 years of accumulation comes off slowly requiring 12 to 15 passes of the big sander for each individual piece. |
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Very few people will be aware of the work that occurred beneath this stage when all the bracing and joists were replaced one at a time in a 3 foot high crawl space. |
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Half of the east hall rough sanded, detail sanding on "hands and knees" remains to be done in order to remove areas the big machine cannot touch. |
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Preparations for sandblasting the exterior of the lodge include covering the windows with plywood. |
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Sandblasting will remove old layers of paint, caulking, rot etc and plywood protects the antique doors + hardware/glass during the process. |
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The big diesel air compressor arrives and will power up the sandblasting equipment. |
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Proverbs 31:10. |
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Surprise spring storm puts a fresh blanket of snow on the sandblasting equipment. |
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The sandblasting process begins, note "blasting pot" in lower right corner. |
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Sandblasting in the snow, note use of scrap boards to protect windows and doors. |
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Log stack with old paint removed exposing beautiful patina below. |
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These log walls were layered with pink, tope and brown paint, at one point in history nearly every building at the Peace Garden (including the water tower) was PINK!! |
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Over 200 man hours involved in sanding and leveling the floor with this particular machine. |
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Each day we nearly fill one entire garbage can with sawdust from the floor sander. |
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The large volume of dust in the air makes the heater catch fire periodically, note smoke drifting upward. |
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Rough sanding and finish sanding completed in the east hall, now patching each broken piece by hand begins. |
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A narrow swath around the edge of each room is sanded by hand exposing the raw maple below, note repair patch being fitted. |
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A repair patch being fabricated at the base of the east hall fireplace. |
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New door sills being chipped from the old concrete for a perfect fit. |
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One chip at a time the old concrete is removed and a new door threshold is formed all by hand. |
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A brand new threshold installed in an east hall doorway. |
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N.O.S. (new old stock) rain gutters arrive from Michigan as snow melts off the roof and drips into the basement note shipping boxes stacked beneath the trailer. |
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February 2008
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Brand new floor decking, joists, and bridging are now installed in the concession stand area. |
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Looking from the grand entrance into the new concession stand - note 220 volt heater used to warm the space. |
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Installation and restoration of the original circa 1937 flooring begins one piece at a time. |
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Many of the hundreds of scraps and broken pieces of original antique flooring that need restoration. |
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Original floor and its circa 1964 repair had both failed because breathable floor paper was not used - we are using it now. |
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Circa 1937 flooring that was numbered, mapped and stored back in May 07, is moved back into the east hall. |
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Antique tongue and groove flooring carried back into the west hall where it will be installed in its original position. |
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As re-installation of the old flooring begins we use Red Rosin Floor paper to prevent future decay. |
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Looking toward the stage with east hall flooring re-installed, now the restoration of each separate piece can begin. |
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Note two types of flooring: original thin strip on the right and wide strip on the left - the wide strip was installed circa 1964 during a repair attempt. |
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West hall flooring install begins - note white bags full of small flooring pieces that need to be carefully restored by hand - one tiny piece at a time. |
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January 2008
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Removing the last of the rotten floor system in the concession area, this is where the freezers used to be stored. |
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Digging out the last of the contaminated and moldy soil one shovel full at a time and out the door in the wheelbarrow. |
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Making the final drain tile connections begun in the summer of 2007. |
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Over 1300 feet of drain tile has been added to crawl space of the Lodge, a stagnant pond in the past. |
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Grading and connecting the last drain tile to one of three new sump pumps installed in the crawl space. |
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Bringing in 24 more yards of crushed stone to replace the contaminated soil removed earlier. |
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Covering all the new drain tile with fresh stone in the concession area. |
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Spreading the stone by hand to a uniform depth of 6 inches, note new sump in lower left corner. |
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Note east hall to left of photo, and orange 220 volt heater used to warm up the space. |
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New vapor barrier spread over the floor in concession crawl space. |
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Looking from grand entrance to concession crawl space preparing to anchor vapor barrier to walls. |
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Looking toward the fire place vapor barrier installed under east hall , note new floor joists and decking above. |
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Constructing a new laminated beam to support the concession stand. |
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Fighting back against decay with new floor joists, laminated beam and bracing installed in the concession area. |
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Three new laminated beams installed beneath the lodge kitchen replacing the single original which had rotted away. |
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The final new kitchen support beam, note fresh piping, vapor barrier and new floor joists in the background. |
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Rotten and mold infested floor joists beneath the east hall stage. |
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Rotten wood removed, mold killed and fresh new floor joists installed beneath the stage. |
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The lodge at -28 degrees F, note heavy frost on the trees. |
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Page Last Modified:
04/15/2008
